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A couple of years ago, Khimjibhai got an assignment
from the forest department to raise a nursery of 10,000
seedlings in Gadha. The work involved filling small polyethylene
or polypropylene bags with soil, which proved to be quite
a tedious job. When the work began, he noticed that the
mouth of the plastic bags often closed down while these
were being manually filled and the soil fell outside. The
result was that the labourers were not able to fill a bag with
a single scoop of soil, as it should have been. Using a
scoop or hand fills several times to fill one bag-wasted time
and the output was poor. Khimjibhai felt the need to speed
up the process drastically. He watched the
operation meticulously and came out with a gadget to provide a
simple solution. Kittanal was born as a result.
Khimjibhai demonstrated the
Kittanal to the District Forest Officer of Himmatnagar, who placed an order for 200
pieces right away. Gujarat Grassroots Innovation
Augmentation Network (GIAN) sent a sample of the
Kittanal to Ballarpur
Industries Ltd, major player in paper-and-pulp industry,
to get it evaluated. ManagerRaw Materials of the
company said, "We do want such a device.
Kittanal is more effective than the device currently used for filling polythene
bags." BILT placed a trial order for 100 pieces. Self
Employed Women's Association (SEWA) also felt that
Kittanal could improve the earnings of the rural women who raise
nurseries for the forest department and who are paid their
wages on piece-rate basis.
In 1965, Khimjibhai had designed and developed a
sprayer, which he used to sell under the name Kushal
Sprayer. He had manufactured approx 200 units and sold them
in adjacent villages before quitting about 18 years ago.
Some of them are still in use.
In 1997, Khimjibhai came in contact with Society for
Research and Initiatives for Sustainable Technology and
Initiatives (SRISTI) and GIAN, which encouraged him to revive
the project. GIAN arranged financial aid of Rs. 80,000
from Technopreneur Promotion Programme of DST as well
as design inputs from National Institute of Design (NID) Ahmedabad. To initiate large-scale
production, GIAN arranged a soft loan of Rs 2,20,000
from Technology Information Forecasting and Asse-ssment Council (TIFAC)
of DST. He set up a new workshop in 1999. This workshop presently
has machines for drilling, hand moulding, cut-off,
welding etc., used in the manufacture of the sprayer.
Kushal sprayer was relaunched in the
market in 1999. He could reach a
production level of 300 units a month. Students of
Indian Institute of Management (IIM), Ahmedabad designed
a marketing strategy for the product. It received a
favourable response in Gujarat particularly because of its low
cost, just Rs 450. These sprayers were sold initially with a
book containing 75 solutions of herbal pesticides based on
farmer's innovations taken from Honey Bee database.
Khimjibhai received an award for the low-cost sprayer
at the Science Fair held in village Vadali. He
demonstrated his Kushal Sprayer at the SRISTI Shodh Sankal
meeting and received orders on the spot for six units from
farmers assembled there.
Since last year, Khimjibhai has stopped production of
Kushal Sprayer in his workshop. He had no other choice as
the main electric motor of the factory burnt down
repeatedly, due to severe fluctuations in the voltage and
irregular frequency of the electric supply. At present, he gets
job work done elsewhere and assembles the sprayers in
his workshop. He manufactures them only on confirmed orders.
Gum Scrapper
The innovator has developed a small apparatus to
make process of scrapping gum from Prosopis tree simpler
and safer. A saucer shaped plate along with sharp blade
on the top of bamboo stick or a plastic pipe, is used
which prevents the gum from falling on the ground. It
prevents injury and adds to safety and increases the efficiency.
The cost comes up to around Rs.15.
Paniharino Visamo (Water lifting aid for woman)
The innovator has devised a simple apparatus to
ease burden of rural women carrying load on their head.
This could be done with two extended rods supporting the
circular disk that is put on the head to keep the vessel.
There is no need for help from a third person for the
transition. The load rests on shoulder instead of head, when needed.
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